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10KW Pack Assembly

How to assemble a 10KW battery pack module for Gen 2 and Gen 3 Prius. Battery pack consists of four banks. Each bank weighs 71 pounds. Size of each bank is 35"x4.75"x8". This pack uses 40ah prismatic cells.

Safety First !

Safety First !

Don't let this happen to you!
Steps: 2
Clean Cell Terminals

Clean Cell Terminals

If the cell terminals are dirty clean them with a polishing wheel or brush and contact cleaner.
Steps: 5
Balance The Prismatic Cells

Balance The Prismatic Cells

Balance the cells by connecting them in parallel and let them sit for 24 hours at room temperature.
Optionally you can use a dc power supply to charge each bank to the same voltage.
Steps: 5
Install Jumpers

Install Jumpers

Steps: 11

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